New Products Announcement Milling
Chip•Surfer Finish Mill Lens-Shap 46D_ with IC
The proven exchangeable head system "ChipSurfer" is extended for the area of finish machining with multiple axes. The new finishing end mill in lens-shape is designed to handle expecially long-lasting finishing operations with standard ball nose end mills in less time while improving the surface quality. The high-precision ground front geometry is suitable for larger path offsets in semifinish and finish operations. The large radius creates smoother transitions of the machined paths and thus an improved tactile, visible and measurable surface quality. The new finishing end mill will cover the diameter range Ø8/Ø10/Ø12/Ø16 and Ø20 mm. A special feature is the internal coolant supply, which is exactly directed into the machining area to improve the tool life significantly.
Rapid•Thread Circular Thread Mill 17Y1
The here presented circular thread mills of 17Y1 series with screw-in and Innofit adaption will replace the current catalog series 17Y1 with ABS adaption. The screw-in and Innofit adaptions offer significant advantages over the ABS adaptions in terms of stability, accuracy and flexibility of the adaption systems. In many areas customers already use our screw-in and Innofit adaptions, so that no additional adaption system is explicitly required for the circular thread mills.
Micro•Mill FINISH MILLS 12F1D / 2F5D / 2F6D
Finish Mills with short wiper flat
For finishing up to workpiece shoulders incl. undercuts
Short wiper flat for minimized cutting forces
Diameter range 30 - 125 mm
When finishing we are often faced with unstable components or workpiece clampings. Therefore only with tools that generate very low axial cutting forces, the required surface qualities can be achieved here. The only 1 mm short wiper flat of the new finish cutter is ideally suited for such conditions.
Hi•Pos+ Precision insert BODT1304_
For some time, the BODT09 finishing insert has been part of the Ingersoll standard program and is becoming increasingly popular. Reason enough for us to offer a suitable finishing insert for the BOMT13 range with the new BODT13. Since the BODT13 fits into existing milling tools, significantly finer surfaces can now be produced when milling flat surfaces and 90 ° shoulders.
Power•Max T-Slot mill 16T1A_Z
The new T-slot mills of series 16T1A_Z combine stability and process-reliability of a tangential system with the option of smooth cut due to the double-positive (radial and axial) geometry. The cutter series covers the T-slot sizes T22, T28 and T36 according to DIN 650 in the catalog standard. It is possible to cover further T-slot sizes with the existing selection of inserts.
Typhoon•HSM TJS GJET
Thyphoon•HSM High speed compact spindle GREENJET TJS GJET
Following the success of Typhoon products - coolant driven high speed compact spindles for small diameter tools - INGERSOLL is introducing the TyphoonHSM TJS GJET series of high speed spindles. The new family is a step ahead in developing advanced small-sized spindles operated by the coolant supply system of a machine tool.
Gold•Max8 45° FACE MILL VN-K
The face milling cutters of series VN_K presented here are unique in their design: tangential cutting edge, 8-fold useable in one direction of rotation and with radial and axial positive mounting angle.
Chip•Surfer Expansion of End mill 45D_ / 46D_ with internal coolant supply
The existing catalog tools ChipSurfer 45D_ Z2 and 46D_ Z3 / non-ferrous geometry are expanded with tools that are equipped with internal coolant supply.
Gold•Quad T-Slot Mill 15T1_...W / 15T1_...Z
Our existing range of radial T-slot mills had some limitations and was therefore not suitable for some of our customers. In particular, corner radii specified in DIN 650 for T-slots have not yet been sufficiently considered. Especially when machining larger T-slots with more demanding cutting parameters the SDMT08/SDMW08 inserts have reached their stability limits.
With our GoldQuad inserts now we are able to offer the required corner radii as well as to achieve the necessary process reliability. Even for any desired special corner radii the GoldQuad inserts are ideally suited. Therefore we have decided to realign our range in this product segment.
New round insert tools with double-sided insert in diameter range 25 - 160 mm. Due to the indexable design, the inserts are designed with 8 or 16 useable cutting edges and enable highly economical machining compared to regular round insert tools.
SPOT•IN Champfer/Centering Mill FAK_
The here introduced SpotIn chamfer/centering mills are universal tools, which can be used for different applications as chamfering, centering, engraving etc.
ISO•PLUS Shoulder-type face mills DK1G
ISO•PLUS Shoulder-type face mills DK1G
With the 85.5° lead angle shoulder-type face mills of series DK1G Ingersoll expands its IsoPlus product range. For applications that do not require 90 ° shoulder but still demand machining in the immediate vicinity of interfering contours such as clamping devices, fixtures or component walls, a tool of the DK1G series is often a good choice. The DK1G shell-type cutters are available in a diameter range from 40 to 315 mm. Tools up to Ø125 are designed for internal coolant supply. If this is to be used, please replace the mounted wedges (2M0408R02) simply by those with coolant through (2M0408R01).
Power•Max T-Slot mill 16T1A
The new T-slot mills of series 16T1A combine stability and process-reliability of a tangential system with the option of smooth cut due to the double-positive (radial and axial) geometry. The cutter series covers the T-slot sizes T22, T28 and T36 according to DIN 650 in the catalog standard. It is possible to cover further T-slot sizes with the existing selection of inserts.
Blade•Master becomes Blade•Master+
Upgrade of former series especially for machining turbine blades. Especially suitable for difficult-to-cut materials out of the material groups M and S. Particulary recommended for machining turbine blades.
Micro•Mill Finish milling cutter SF2B
The square shoulder milling system presented here is a new development with regard to the 4-edged wiper geometry in con-junction with the spindle tilt adjustment. The tool series covers the diameter range 50 - 315 mm in standard. There is the possibility of square shoulder finishing on 90° shoulders. The minor cutting edge - adjustable for heel clearance compensation - allows top surfaces, even under non-optimal conditions.
HiPosAlu offers a market-leading performance when machining aluminium and non-ferrous metals. And now, with the new XEVT16 insert, which is very similar to our tried and tested XECT16, we lift cutting speeds to an unprecedented level.
EvotecMax shoulder mill EJ_E
The here introduced shoulder mills of series EJ_E are an extension to the already existing series EJ_J in cutting depth range up to 9.7 mm.
Gold•Slot Cutting width-adjustable slot mills
The adjustable slot mills presented here supplement the GoldSlot slot mill se-ries with fixed insert pockets in the diameter range 100 - 315 mm, which have already been successfully placed in the market. The new cutting width range is 11 - 17 mm and thus follows the existing series with 3 - 10 mm cutting widths.
Tapered end mill - 46W...
The well-proven interchangeable milling head system 'ChipSurfer' is being supplemented for the finish machining area with multiple axes. The new tapered end mill series is available in an uncoated and a coated version and is designed to handle finishing operations in a shorter time than is possible with regular ball nose cutters, and thereby even improve the surface quality.
Evotec•Max insert DGD212R100/R101-W
The new EvotecMax insert has been developed - amongst others - also for single cut machining, especially in the automotive industry. Here it is important to produce excellent surfaces and a second finish cut is often not possible due to the preset cycletimes. But also all other face and shoulder milling operations do benefit from the improved surfaces at high feed per revolution.
High feed milling cutter
New high feed milling cutters for rough milling in a diameter range of Ø 25 – 85 mm. Different insert geometries for machining of steel, cast iron and materials of the material groups M (stainless steel), S (heat resistant alloys and titamium alloys) and hardened materials of material group H up to 48 HRC.
Ball nose end mill
The new ProDuo ball nose end mill series is designed for rough and semi-finishing operations in the mold & die industry, for the aerospace industry as well as for machining in general engineering. This new series now fills the gap of ball bose end mills and completes the product portfolio of Ingersoll Werkzeuge GmbH, especially for solutions in 3D machining. The new series will be available ex stock in the common diameters Ø16/Ø20/Ø25/Ø32 as cylindrical end mill type with different lengths, as well as screw-in type in standard length.
New 4-edged insert with (6 mm) insert
The new, 4-edged MNHU06 insert is an interesting alternative to our 2-edged BOMT09 HiPos+ insert. Especially the aggressive ramping angles and the additional cutting edges make this tool concept very attractive. Similar to the ENHU05 insert a large screw was used also for this 6 mm insert, which contributes to a high process reliability. An interesting feature are the cutting edges, that are rotated by 90 degrees around the axis of the insert hole. This ensures, that when using one cutting edge, no inactive cutting edge wears out or is damaged. Therefore all four cutting edges can be used with the same durability. The cutting tools for the MNHU06 are available as end mills (Weldon shank and screw-in adaption) and shoulder-type face mills with adaption acc. to DIN 8030 in diameter range from 16-63 mm.
Shoulder-type & end mills with 4 mm inserts
After the DiPosHexa series for insert WNMU06 has demonstrated its ver-satility, efficiency and productivity very successfully, Ingersoll expands the product range with the smaller insert WNMU04. With the 4 mm insert attractive numbers of teeth as well as good ramping capabilities can be guaranteed.
Plunge mill FHU...
Following the successful implementation of our new DiPosHexa series in milling ope-rations with shoulder mills and end mills, we are now using the same outstanding cha-racteristics for a new series in the plunge mill area. Our new DiPosHexa plunge mills are a complement to the GoldQuadPlunge series and are oriented in the small diameter range. We are thus not only extending and updating our product range, but are making the use of these inserts possible in many different tool concepts and applications. The standard version of the new series will be available as a screw-in type in a Ø20 - Ø42 mm range and will replace the previously available PunchIn tools PHU… .
Solid ceramic speed end mill
The demand of the market to shorten machining and cycle times of nickel-based alloys such as Inconel, was our driving force to develop the new solid ceramic end mill tools, called INCERamic. This INCERamic product line is an extension of our existing Plendur products which have been established successfully in the market especially in the mould and die industry.